Build instructions
· Series 1
MagLev Rail Depot
The original Series 1 MagLev depot: a crane track and container crane on two crane structures, with platforms on legs.
- Steps
- 20
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This is a guide for a retired Series 1 set.
Before you start
- White PVA craft glue. We use Aleene's Turbo Tacky: the bottle for big jobs, a glue pen for fine beads.
- Small clamps to hold pieces while they dry.
- Precision tweezers or a pointed tool for punching out small pieces and slots.
Tips & tricks
- The front of a sheet is the side the die cut went into; it has the rolled edges. The back is flat.
- Pieces punch out most easily when pushed from the back.
- Fold every score fully so its edge is crisp and straight. It's cardboard, so it sometimes needs a little help.
- Be a little generous with glue. It wipes up with a dry or slightly damp paper towel and dries clear.
- Glue marks and their targets always match in shape and size.
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1
Step 1 of 20
- Glue and assemble as indicated.
- Make sure that doubled up edges are aligned before drying.
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2
Step 2 of 20
- Glue and assemble as indicated.
- Make sure that doubled up edges are aligned before drying.
Note
Piece 03a is slightly different from pieces 03b and 03c.
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3
Step 3 of 20
- Glue and assemble as indicated.
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4
Step 4 of 20 Crane track
- Glue and assemble as indicated.
- This forms the CRANE TRACK piece.
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5
Step 5 of 20 Container crane components
- Glue and assemble as indicated.
- Make sure that doubled up edges are aligned before drying.
- This creates the individual components of the CONTAINER CRANE piece.
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6
Step 6 of 20 Container crane
- Glue and assemble the individual components of the CONTAINER CRANE as indicated.
- This creates the CONTAINER CRANE piece.
Note
Optional: if you have Containers, they fit into the CONTAINER CRANE piece as shown in step 19.
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7
Step 7 of 20 Top pieces
- On piece 08 ensure all scores are crisply and evenly folded.
- When assembling top bar pieces put glue dots in the end of the slots on the larger folded pieces before sliding on the smaller pieces.
- Check top bars for square before allowing to dry.
- These create the TOP pieces.
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8
Step 8 of 20 Crane elbows
- Glue and assemble pieces 20a & 21b and 20b & 21a as shown.
- Make sure that doubled up edges are aligned before drying.
- Glue and assemble remaining pieces as indicated.
- These create the CRANE ELBOW pieces.
Watch the video (opens in a new window)
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9
Step 9 of 20 Top supports
- Glue and assemble the TOP and CRANE ELBOW pieces as indicated.
- The TOP pieces fit loosely into the CRANE ELBOW pieces. Center the TOP pieces before drying for best results.
- These create the TOP SUPPORT pieces.
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10
Step 10 of 20 Legs
- On piece 30 ensure all scores are crisply and evenly folded.
- When assembling leg pieces put glue dots in the end of the slots on the larger folded pieces before sliding on the smaller pieces.
- Check legs for square before allowing to dry.
- These create the LEG pieces.
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11
Step 11 of 20 Crane feet
- Glue and assemble pieces 25 & 26 as shown.
- Make sure that doubled up edges are aligned before drying.
- Glue and assemble remaining pieces as indicated.
- These create the CRANE FEET pieces.
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12
Step 12 of 20 Side ladders
- See the Tips & Tricks video for the most effective assembly method.
- When attaching side pieces to the ladder piece, insert tabs into slots on the front rolled edge face of the side pieces.
- These create the SIDE LADDER pieces.
Watch the video (opens in a new window)
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13
Step 13 of 20 Leg supports
- No glue required.
- Insert the LEG pieces into the CRANE FEET pieces as shown, making sure the notched outer side of the LEG piece has the larger side facing up.
- Hang the SIDE LADDER pieces from the LEG pieces as shown, within the square cutouts.
- These create the LEG SUPPORT pieces.
Note
Optional: for ease of assembly and storage you can glue these assemblies together. See the Tips & Tricks video for the proper method.
Watch the video (opens in a new window)
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14
Step 14 of 20 Crane structures
- No glue required.
- Place the assembled TOP SUPPORT pieces onto the assembled LEG SUPPORT pieces as shown.
- This creates two assembled CRANE STRUCTURE pieces.
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15
Step 15 of 20 Platform tops
- Glue and assemble pieces 15 & 16 as shown.
- Make sure that doubled up edges are aligned before drying.
- These create the PLATFORM TOP pieces.
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16
Step 16 of 20 Platforms
- Assemble support structure as shown.
- Use a generous bead of glue on edges that contact the assembled PLATFORM TOP pieces.
- See the Tips & Tricks video for the most effective method of gluing the plugs.
- Clean any excess glue and allow to dry.
- These create the PLATFORM pieces.
Watch the video (opens in a new window)
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17
Step 17 of 20 Platform legs
- On piece 09 ensure all scores are crisply and evenly folded.
- When assembling leg pieces put glue dots in the end of the slots on the larger folded pieces before sliding on the smaller pieces.
- Check legs for square before allowing to dry.
- See the Tips & Tricks video for the most effective method of gluing the plugs.
Watch the video (opens in a new window)
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18
Step 18 of 20 Platforms onto legs
- PLATFORM pieces assemble onto legs & feet as indicated.
- No glue is required.
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19
Step 19 of 20 Final assembly
- Finally, assemble all pieces together.
- No glue is required.
Note
Optional: if you have Containers, they fit into the CONTAINER CRANE piece as shown.
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20
Step 20 of 20 Ladders
- Glue pieces 33 & 34 together first and let dry.
- Make sure that doubled up edges are aligned before drying.
- When attaching pieces 32a & 32b, insert tabs into slots on the front rolled edge face of the side pieces.
- Make sure side pieces are straight up and down before drying.